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| Name | How To Hand Roll Premium Cigars: Step-by-Step Guide By Davidoff |
| Video Uploader | Video From Bespoke Unit |
| Upload Date | This Video Uploaded At 05-06-2019 12:00:08 |
| Video Discription | While visiting Davidoff's cigar factory in the Dominican Republic, Paul Anthony was shown how cigars are properly rolled by Klaas Kelner. Watch this video to see genuine master rollers carefully demonstrate how premium cigars are made. CONTINUE WATCHING: See our other related videos from our #davidoffcigars Dominican experience! Watch the full Davidoff documentary: https://youtu.be/_mGFeOwjfbs How & Why Cigars Are Blended: https://youtu.be/bjOiWzekvOk Watch Paul & CP Try To Roll Cigars Themselves: https://youtu.be/znVksViJaaA Our Davidoff playlist: https://www.youtube.com/playlist?list=PLfsWHCy_hDdq-Cir85QVpMqilLi9mMCH8 READ ABOUT CIGARS: Written articles on Davidoff: https://bespokeunit.com/theme/davidoff/ Our reference on cigar tobacco: https://bespokeunit.com/cigars/anatomy/ All guides, reviews, and other info on cigars at Bespoke Unit: https://bespokeunit.com/cigars Once the tobacco has been harvested, cured, fermented and properly sorted and prepared, it is only ready for rolling then! Davidoff has its own academy where it trains people to become professional cigar rollers. After three months of intensive training, they will be already rolling cigars. However, they will be mostly working on bundles and more affordable blends. It will not be until they have approximately 10 years of experience that they will be rolling Davidoff cigars. Cigar rollers often work in pairs and they will also work on the same size and shape over the course of much of their career. This is because their craftsmanship will become accustomed to a particular size or shape and changing this would require a transition period. Furthermore, rollers work in pairs as one will roll the filler into the binder, which is then moulded for around 30 to 40 minutes. Once this is ready, the second roller will apply the delicate wrapper. After the first batch is ready, they both work simultaneously and will roll about 500 cigars a day between them. The first roller will begin with a humid binder so it is elastic and malleable while working. However, the filler must be dry so it can be broken and to avoid that they stick together. The binder is placed onto a Lieberman machine with the veins pointing in a particular direction. The roller then folds filler into him palm in an accordion style. The way the tobacco is held in the palm is known as the "pulse" and becomes second nature to experienced rollers as a way to gauge the right quantity of tobacco. He then proceeds to add tobaccos leaves in just the right amount, which he breaks and places into different areas according to the blend. The strongest and thickest tobacco will be at the centre while thinner and more aromatic varieties will be nearer the exterior to ensure an even combustion. The filler is then placed onto the binder and the roller uses the Lieberman machine to wrap it. He catches the cigar at the rear and uses small amounts of natural and odourless glue to close it before cutting it flush. This is then placed into the mould before proceeding onto the next one. Once the mould is full of cigars, it is pressed for 30 minutes. The cigars are then removed and turned before being pressed for another 30 minutes. Once ready, the second roller will take the cigars in order to apply the wrappers. Using a Chaveta knife, the roller will carefully cut the humid leaf against a steel panel. After the shape is ready, he will carefully roll the cigar into the wrapper while pinching and stretching to remove any veins. Before finishing, he will use the Chaveta to cut the end of the wrapper leaf to create what is known as a flag formation. Using the same natural gum glue, he finishes the cigar's head with a clean cap. The end is then cut to the right size and the cigars are left to rest for a few months so the humidity stabilises. Several quality controls are used throughout the process to ensure that Davidoff can guarantee a positive smoking experience. The cigars are weighed while the lengths and gauges are checked. Rollers are provided with incentives and bonuses if they have a low rejection rate as the quality of their work is just as important as the speed. REMEMBER to comment! We'd love to hear what you thought of this video and whether you enjoyed it. Did you learn something new or do you have questions? Let us know! Yours, The Bespoke Unit Team CONNECT: Web: https://BespokeUnit.com Instagram: https://Instagram.com/BespokeUnit Facebook: https://Facebook.com/BespokeUnit Twitter: https://Twitter.com/BespokeUnit Subscribe to Newsletter: https://BespokeUnit.com/newsletter/ How To Hand Roll Premium Cigars: Step-by-Step Guide By Davidoff https://youtu.be/sIx9-59oVgI |
| Category | Howto & Style |
| Tags | how to roll a cigar | tobacco leaf | cigar roller | rolling cigars | cigar rolling | cigar rolling techniques | cigar rolling factory | cigar rolling for beginners | cigar rolling master | cigar rolling by hand | cigar factory dominican republic | how cigars made | how cigars are made documentary | how premium cigars are made | how expensive cigars are made | how davidoff cigars are made | cigar roller academy | lieberman machine | lieberman machine cigars | chaveta knife | chaveta cigar |
